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Product Testing

A key function of the Centre of Excellence is the continual testing of Fenaplast products to ensure the very highest standards are met. Conveyor belting, particularly for use in underground applications, is subject to rigorous safety testing in our state-of-the-art facilities to ensure that all belts meet the most stringent requirements. Our in-house dynamic performance testing ensures that every belt is "fit for purpose".

SAFETY TESTING

The Fenner Dunlop approach to fire safety testing is based on the premise that a belt should never be the cause of a fire, should be difficult to ignite and, if ignited by an external fire source, should not propagate the fire. Whilst fire resistance specifications vary from country to country, Fenaplast belts can be formulated to meet any fire performance specifications in the world. The tests carried out on conveyor belts to assess their compliance with fire safety standards are associated with four particular hazards.

  1. Drum Friction Test

    The danger associated with a stalled belt and a driven rotating drum or pulley resulting in frictional heat build up.

    A test piece of conveyor belt, suitably mounted and tensioned, is wrapped half way around a rotating steel drum, simulating a stalled belt. The test is continued at specified tensions for a given time period, or until the belt breaks. The presence, or absence, of flame or glow is noted and the temperature of the drive drum is measured. The test is conducted in still air and/or in moving air. This test has probably been the major single contributor to mine safety in respect to conveyor fire prevention.

  2. Laboratory Flame Test

    The possibility of igniting the considerable mass of a conveyor belt with a relatively small ignition source.

    This hazard is usually assessed by the application of a small "Bunsen" type flame to a belt sample and observation of the effect. The time taken for all flame and/or glow to self-extinguish is noted.

  3. Fenner Dunlop solid woven conveyor belting for use underground conforms to all major international standards including BS 3289

  4. Gallery Fire Test

    The possibility of a belt, ignited from a larger ignition source, spreading the fire to other areas (often referred to as fire propagation).

    This hazard can only be assessed by a Gallery Fire Test. Historically, this was a large scale test that involved the use of 7.5kg of propane over 50 minutes to ignite a belt. Whilst the testing method was robust, the test itself required large scale facilities and created environmental and health and safety issues. In 2002, Fenner Dunlop provided assistance for the UK Health and Safety Executive's development of the mid-scale high energy test. Accurate correlation with the large gallery test was achieved and this test was incorporated into the European Standards.

    Fenner Dunlop's in-house test facility is the only such one in operation in the UK.

  5. Electrical Resistance Test

    The possible build-up and subsequent discharge of static electrical charge on moving conveyors.

    Fenner Dunlop's PVC and rubber compounds are specially formulated to ensure that belts are sufficiently conductive to avoid the build up of static electricity. The electrical resistance is determined by passing an electric current of specified voltage between electrodes placed on the surface of the belt. The internationally recognised acceptance criteria for electrical conductivity is a maximum resistance of 3.0 x 108 Ohms (300M Ohms).

QUALITY TESTING

All Fenner Dunlop belting is produced within our Quality Management System which is compliant with ISO 9001:2000. As part of this system, the quality of all belt is verified prior to despatch by a programme of comprehensive testing. Typically this testing will include

  • dimensional measurements
  • warp and weft tensile strengths
  • tear strength
  • elongation
  • cover adhesion
  • small scale safety tests (laboratory flame and electrical resistance)
  • abrasion resistance
  • transverse stability

DYNAMIC PERFORMANCE TESTING

In addition to the tests outlined above it is necessary to ensure that every belt will meet our customers' requirements and be "fit for purpose" in its specific application.

Our testing facility is equipped with a range of dynamic test rigs enabling us to perform

  • accelerated life testing on both the belt and related joining methods
  • field problem simulation
  • troughing/transition distance evaluations
  • product and material development testing
  • specific belt testing to individual customer requirements